Knitting clothing enterprise machinery into the era of electronic control demand is booming

As the demographic dividend gradually disappear, "labor shortage" has become a difficulty of knitted garment enterprises. Compared with traditional knitting machine, computer knitting mechanical energy to boost the production efficiency, significantly reduce the amount of labor employment and Labour intensity. 2011 knitting machine computer control system industry in our country the market demand of around 150000 sets. By 2015, the market will rise to 250000 sets, computer control system and computer knitting machine core operating components of the size of the market is expected to reach nearly 10 billion yuan.
Domestic knitting equipment professional intelligent control system before and after development started in 1998, prior to Italy, Germany, Switzerland, Japan and other enterprises to domestic knitting equipment control system has been in a monopoly position. At the beginning of this century, vigorously develop high and new technology in the country, under the advocacy of some domestic enterprises through the introduction of advanced technology and technical innovation, actively application of microelectronic technology, gradually narrow the gap of domestic knitting machinery with the international advanced level. This makes our country knitting equipment automation control no matter in the product and processing level all had the very big change and progress, preliminary broke the foreign enterprises to domestic knitting equipment automatic control system of monopoly.
Domestic control system on the front desk
At present, the international brand knitting machinery machine manufacturers in the computer control system is commissioned or more independent development, and at home, the computer control system of knitting machinery manufacturing enterprises mostly by professional knitting machine intelligence control system suppliers. Domestic knitting machine intelligence control system in the industry competition manifested as domestic intelligence control system, the machine manufacture enterprise competition between joint enterprises with advanced foreign manufacturers. At present the industry profit level is higher, generally about 25% gross margin percentages. With the maturity of the domestic knitting machine intelligence control system industry and development of our country in the high-end knitting equipment market growth rate also increased significantly.
At present, to enter the domestic market of world famous computer flat knitting machine control system of the enterprises the main island of Japan, Germany, tianjin stowe your company. The larger domestic knitting equipment computer control system in our country enterprise has strong zhejiang science and technology co., LTD., hangzhou, intelligent control technology co., LTD., fujian farce can electronic co., LTD., etc. But as a result of our knitting equipment for execution parts production enterprise on a smaller scale, still cannot meet the needs of the domestic market.
Shima seiki company is the world's computer flat knitting machine and the intelligence control system on behalf of the supplier, the company's products business presents the diversified development trend, in addition to computer flat knitting machine, also produce glove machine, hosiery machine, automatic cutting equipment and inkjet printing machine; German stoll company is the world's computer flat knitting machine and the intelligence control system on behalf of the supplier; Italy, Tony is the seamless underwear machine and control system; Italian rhone di is world hosiery machine and control system; Germany meyer, who is the world great circle machine and control system. Strong at home, zhejiang science and technology co., LTD. Is specialized in flat knitting machine, underwear, hosiery machine, circular loom and glove machine computer control system development, production and sales; Hangzhou to intelligent control technology co., LTD. Is engaged in the digital control technology, the embedded software research and development, production, sales and technical service integrates light industry enterprises, main products are flat knitting machine control system; Fujian farce can electronic co., LTD is mainly engaged in flat knitting machine computer control system and various kinds of embedded electronic module production. Zhejiang mingde automation equipment co., LTD is mainly engaged in flat knitting machine computer numerical control systems, simple electric flat knitting machine and computer flat knitting machine equipment.
Knitting machinery into the era of electronic control
As the demographic dividend gradually disappear, "labor shortage" has become a difficulty of knitted garment enterprises. Compared with traditional knitting machine, computer knitting mechanical energy to boost the production efficiency, significantly reduce the amount of labor employment and Labour intensity. In the case of flat knitting machine, hand flat knitting machine can produce 6 ~ 7 a sweater, a daily and computer flat knitting machine can produce about 20 per day; 1 hand flat knitting machine to each operation, and personal computer flat knitting machine 1 can be operated at the same time with 6 ~ 8. Computer flat knitting machine industrialization production, effectively solves the problem of "labor shortage" sweater industry, computer flat knitting machine to replace manual flat knitting machine become inevitable trend.
Knitting machinery market depends on the market for computer flat knitting machine computer control system, glove machine, socks, underwear machine, circular knitting machine and the demand of the warp knitting machine, computer knitting equipment. 2011 knitting machine computer control system industry in our country the market demand of around 150000 sets. By 2015, the market will rise to 250000 sets, computer control system and computer knitting machine core operating components of the size of the market is expected to reach nearly 10 billion yuan. At present, the domestic computer intelligent control of of knitting machinery is low, about 15%. In 2011, domestic all kinds of traditional manual and electric flat knitting machine, glove machine, hosiery machine, circular knitting machine can upgrade the knitting machinery such as stock for about 2 million sets, the service life of the equipment in 6 ~ 8 years, the stock of equipment upgrading and sustainable development of natural knitting equipment update will bring a large number of computer knitting machine demand. In addition, India, Bangladesh and other important exporter of knitting machinery in our country, the manual and electric knitting machinery ownership of more than 2 million sets. For China's knitting machine computer control system in industry, it is also a vast and huge space for development.
At present domestic knitting machinery products, flat knitting machine, socks and underwear machine has gradually realize the computer control, especially the domestic flat knitting machine computer control system is relatively mature products and technology development, has achieved comparatively obvious import substitution. Data indicates that computer flat knitting machine by 2008 in 2011 to 80000 sets of 19000 sets of growth; Computer underwear machine from 01300 sets of growth in 2008 to 2011 in 07700; Computer hosiery machine from 03400 sets of growth in 2008 to 2011 in 10000.
Domestic computer flat knitting machine, silk socks and underwear machine computer control system of industry and the development of related equipment through the same, although affected by environment yields fall since 2011, but as people to speed up the pace of pursuit individuation, comfortable change clothes and knitted fabric's demand will continue to grow, is expected by the end of the 12th five-year, demand of computer knitting cross the intelligent control system in our country will be more than 200000 sets, filar socks underwear machine and computer intelligent control system of demand is close to 20000 sets, industry prospect is good.
Market demand overtook the host
Circular knitting machine for knitted fabric of the main production equipment, with the development of knitting industry and development. Since this century, the international on circular knitting machine of the new technology, new product development, the circular knitting machine is controlled by the general machinery transition to computer control, advanced computer jacquard circular knitting machine technology, not only has realized the electronic jacquard with terry, line and transfer rib knitting technology, but also can produce mutual combination and colorful weft knitting products, greatly improving the added value of knitting weft knitting fabrics and clothing, computer jacquard circular knitting machine has become a high-end equipment production of high-end knitwear.
The rapid development of the knitted apparel industry to drive the circular knitting machine market demand growth, computer knitting circular knitting machine with high quality and efficient production methods more and more get the favour of a lot of manufacturers. Is expected by the end of the 12th five-year, according to the compound growth rate of 17% by conservative estimates, circular knitting machines in the domestic market demand is expected to more than 13200 units, with matching of circular knitting machine computer control system of the demand will reach nearly 13200 sets.
At present our country has all kinds of knitting glove machine more than 400000 units. With fully computerized glove machine accounts for about 5%. The rest of manual control and mechanical control. Due to the equipment technical level is relatively low, with nearly 70% of glove machine need to be upgraded, fully automatic computer jacquard glove machine market capacity of 300000 units, industrial prospect. Consider fully automatic computer jacquard glove machine production efficiency factor and each year the demand of new equipment, is expected by the end of the 12th five-year, according to the compound growth rate of 15% by conservative estimates, domestic market demand is expected to more than 5400 a year, and its form a complete set of glove machine computer control system of the demand will reach nearly 5400 sets.
　　As computer flat knitting machine knitting equipment such as the market demand is more and more big, the servo motor, smart sensors, needle selection and etc as the main precision parts will also usher in a broad market space. At present, the knitting devices for operating components form a complete set of computer control system has been widely used in computer flat knitting machine, silk socks, underwear machine, glove machine, circular knitting machine, warp knitting machine knitting equipment, etc. These professional executive components include: needle selection, special motors, sensors, and the cylinder valve and pneumatic components etc. Knitting equipment professional executive components as bear the knitting equipment motion, force and part of the function of mechanical parts, directly determines the performance level of the host, the quality and reliability.
In 2011, the main computer knitting machinery required for the servo unit, needle selection, sensors and pneumatic components, etc. A total of 9 million pieces of or so. Predicts 2015, the main computer knitting machinery required for servo unit, select the needle detector, sensors and pneumatic components data volume will reach 17.67 million or so. Due to traditional equipment manufacturing industry in our country currently in the stage of transformation and upgrading of intelligent manufacturing equipment, with the development of knitting machinery in our country as a whole industrial transformation and upgrading, intelligent knitting machinery will instead of traditional development direction of advanced manufacturing equipment and wide space of market in the future.
During the period of "11th five-year plan" China knitting industry has experienced rapid development stage, to the end of the period of "11th five-year plan", China's textile products processing has half of the world total, including knitting industry processing amount in the whole accounted for one-third of the textile industry, accounting for 1/6 of the world production. According to statistics, from 2005 to 2011, our country's enterprises above designated size knitted garments and woven garments a sharp rise in yields. In the meantime, clothing production increased from 2005 in 14.798 billion to 2011 in 25.42 billion. Among them, the production of knitted garments from 7.664 billion in 2005 to grow to 2011 in 13.311 billion; Woven garment production grow from 2005 in 7.098 billion to 2011 in 12.109 billion. At the same time, from 2005 to 2011, the knitting clothing export amount from $26.397 billion to $2011 in 69.032 billion. Can be seen from the data, knitting clothing production since 2005, after more than woven garments, showing a steady development situation, its growth is significantly faster than woven garments, export amount is also showing a trend of steady rise.
Since 2011, under the situation of the global economic downturn, back knitting garment production and industry growth is slowing, fixed asset investment growth rate decline. Quantity of knitting industry high-speed development period is over. Due to the complexity of modern knitting machine weaving process, weaving, yarn, drive and pull of action mechanism of action, so the real-time and accuracy have higher request, the traditional manual operation mode has been unable to meet the control requirements of modern knitting machinery. In our country, it is necessary to upgrade the context of the traditional textile industry upgrading of knitting machinery mainly on the knitting equipment and technology advances, there have been more and more electronic and computer control device for the knitting machinery manufacturers and technology.
Knitting machine computer control system instead of manual control to automatic control, not only improved the knitwear production enterprise production efficiency, product quality, save a lot of labor cost, better meet the demand of the knitting machine and high precision, high reliability, promoted the knitting to continuous production, digital, intelligent direction. Compared with the ordinary knitting machines, computer knitting machine, function more comprehensive and higher production efficiency and pattern of the fabric style is more complicated. The textile machinery industry "twelfth five-year" development guidance "clearly pointed out that the development of high-end textile technology and equipment will be in the next five years textile machinery enterprise product research and development direction and focus of one of the high-end textile equipment of computer knitting machine will usher in a new historical opportunity for development.